Mashine ya Kusaga CNC yenye mhimili 5 ya GM5X-N
Mmchoro wa muundo wa ainya mashine
Upeo wa matumizi
Mashine hii hutoa vifaa vya kukata na kuchimba visima vya kusaga, vinavyofaa kwa ajili ya usindikaji wa aloi ngumu na vifaa vya chuma vya kasi ya juu.
Mizunguko ya utengenezaji na kusaga vifaa
1. Vinu vya kawaida vya mwisho: kung'oa, kurudisha nyuma kwa koleo, kunoa reki, kunoa ukingo wa chini, kuweka kidijitali, kusaga upya.
2. Kipini cha kawaida cha kuchimba: uwekaji wa nafasi, upunguzaji wa kipenyo cha nje, kunoa kilele, uwekaji wa kidijitali, na kusaga.
1. Vipimo vya kiufundi
| Nambari | Maudhui | Mahitaji | Nambari | Kitengo |
| 1.1 | Vipimo vya Kipande cha Kazi | |||
| 1.1.1 | Urefu wa kubana | ≤ | 230 | mm |
| 1.1.2 | Kipenyo cha kubana | kati ya | 2-20 | mm |
| 1.1.3 | Urefu wa kusaga | ≤ | 150 | mm |
| 1.1.4 | Kipenyo cha kusaga | kati ya | 0.2-12 | mm |
| 1.2 | Spindle ya Kusaga | |||
| 1.2.1 | Aina ya Hifadhi | Sahihi | kuendesha moja kwa moja | - |
| 1.2.2 | Nguvu | nguvu iliyokadiriwa | 13.6 | kW |
| 1.2.3 | Kupoa | Sahihi | Mafuta yaliyopozwa | - |
| 1.2.4 | Udhibiti wa kasi ya gurudumu la kusaga | Sahihi | Kasi isiyo na hatua | - |
| 1.2.5 | Kasi | kati ya | 0-10000 | rpm |
| 1.2.6 | Idadi ya vichwa vya kusaga spindle | Sahihi | 2 | vipande |
| 1.3 | Gurudumu la kusaga | |||
| 1.3.1 | Kipenyo | ≤ | 150 | mm |
| 1.3.2 | Idadi ya juu zaidi ya magurudumu ya kusaga kwa kila spindle | ≤ | 4 | vipande |
| 1.3.3 | Kipenyo cha spindle ya magurudumu ya kusaga | Sahihi | 25 | mm |
| 1.3.4 | Ugavi wa kipozeo kinachodhibitiwa na programu | Sahihi | Ndiyo | - |
| 1.3.5 | Idadi ya nozeli za kupoeza | ≥ | 3 | vipande |
| 1.4 | Mfumo wa kubana wa vipuri vya kazi | |||
| 1.4.1 | Mfumo wa kubana | Sahihi | Hydraulic, otomatiki | - |
| 1.4.2 | Kifurushi cha kubana | Sahihi | SCHAUBLIN W20 | - |
| 1.4.3 | Aina ya Hifadhi | Sahihi | kuendesha moja kwa moja | - |
| 1.5 | Vigezo vya mhimili | |||
| 1.5.1 | Aina | Sahihi | mstari | - |
| 1.5.2 | Usafiri wa mhimili wa X | ≤ | 280 | mm |
| 1.5.3 | Usafiri wa mhimili wa Z | ≤ | 130 | mm |
| 1.5.4 | Usafiri wa mhimili wa Y | ≤ | 230 | mm |
| 1.5.5 | Azimio la mhimili wa XYZ | Sahihi | 0.0001 | mm |
| 1.5.6 | Kasi ya mhimili wa XYZ | ≤ | 10 | mita/dakika |
| 1.5.7 | Usafiri wa mhimili wa A | ≤ | 360 | shahada |
| 1.5.8 | Azimio la mhimili A | Sahihi | 0.0001 | shahada |
| 1.5.9 | Kasi ya mhimili A | ≤ | 300 | rpm |
| 1.5.10 | Usafiri wa mhimili B | ± | 210 | digrii |
| 1.5.11 | Kasi ya mhimili B | ≤ | 12 | rpm |
| 1.6 | Mfumo wa kupakia na kupakua | |||
| 1.6.1 | Mfumo wa kupakia na kupakua | Sahihi | Mkono wa roboti aina ya Truss | - |
| 1.6.2 | Idadi ya trei | Sahihi | 2 | vipande |
| 1.6.3 | Kipenyo cha upakiaji na upakuaji kiotomatiki cha kipande cha kazi | Kati ya | 2-12 | mm |
| 1.6.4 | Urefu wa kupakia na kupakua kiotomatiki wa kipande cha kazi | ≤ | 40-200 | mm |
| 1.6.5 | Idadi ya juu zaidi ya vipande vya kazi | ≤ | 300 | vipande |
| 1.6.6 | Programu | Sahihi | Ndiyo | - |
| 1.7 | Vipengele vingine | |||
| 1.7.1 | Uwezo wa kugundua vipande vya kazi kwenye vifaa vya mashine | Sahihi | Ndiyo | - |
| 1.7.2 | Mfumo wa kulainisha kiotomatiki wa kati | Sahihi | Ndiyo |
|
| 1.7.3 | Taa ya ishara ya rangi tatu | Sahihi | Ndiyo | - |
| 1.8 | Hiari | |||
| 1.8.1 | Vifaa vya kutenganisha ukungu wa mafuta | Sahihi | Hiari | - |
| 1.9 | Udhibiti | |||
| 1.9.1 | Mfumo wa udhibiti | Sahihi | NUM-Flexium+68 | - |
| 1.9.2 | Paneli ya uendeshaji | Sahihi | Skrini ya kugusa | - |
| 1.9.3 | Mhimili wa udhibiti wa kidijitali | Sahihi | Ndiyo | - |
| 1.9.4 | Onyesho la rangi | Sahihi | Ndiyo | - |
| 1.9.5 | Ukubwa wa Onyesho | Sahihi | 19 | inchi |
| 1.10 | Moduli ya programu ya kusaga zana | |||
| 1.10.1 | Vikataji rahisi vya kusaga | Sahihi | Ndiyo | - |
| 1.10.2 | Mazoezi rahisi | Sahihi | Ndiyo | - |
| 1.10.3 | Hali ya kugundua kiotomatiki ya uchunguzi | Sahihi | Ndiyo | - |
| 1.11 | Vigezo vya umeme vya vifaa | |||
| 1.11.1 | Volti | Sahihi | 380±10% | V |
| 1.11.2 | Masafa | Sahihi | 50±10% | Hz |
| 1.11.3 | Nguvu | ≤ | 25 | KW |
| 1.12 | Vipimo | |||
| 1.12.1 | Urefu | ≤ | 2000 | mm |
| 1.12.2 | Upana | ≤ | 2 800 | mm |
| 1.12.3 | Urefu | ≤ | 2 200 | mm |
| 1.12.4 | Ubora | ≤ | 4 750 | kg |
2. Orodha ya usanidi wa kawaida
| Nambari | Maudhui | Mfano | Chapa | Nambari | ||
| 2.1 | Zana ya mashine | |||||
| 2.1.1 | Usanidi wa mhimili wa X | |||||
| 2.1.1.1 | - Fimbo ya skrubu | Imebinafsishwa | NSK | Vipande 1 | ||
| 2.1.1.2 | - Reli | 1×MR25-A2-760-20-20-G2-V2+BRK+SOSPL | SCHNEEBERGER | Vipande 2 | ||
| 2.1.1.3 | - Kipimo cha macho | LC483-370 | HEIDENHAIN | Vipande 1 | ||
| 2.1.2 | Usanidi wa mhimili wa Y | |||||
| 2.1.2.1 | - Fimbo ya skrubu | Imebinafsishwa | NSK | Vipande 1 | ||
| 2.1.2.2 | - Reli | 1×MR35-C2-600-20-20-G2-V2+MRK | SCHNEEBERGER | Vipande 2 | ||
| 2.1.2.3 | - Kipimo cha macho | LC483-370 | HEIDENHAIN | Vipande 1 | ||
| 2.1.3 | Usanidi wa mhimili wa Z | |||||
| 2.1.3.1 | - Fimbo ya skrubu | Imebinafsishwa | NSK | Vipande 1 | ||
| 2.1.3.2 | - Reli | 1×MR25-A2-850-20-20-G2-V2+BRK+SOSPL | SCHNEEBERGER | Vipande 2 | ||
| 2.1.3.3 | - Kipimo cha macho | LC483-370 | HEIDENHAIN | Vipande 1 | ||
| 2.1.4 | Usanidi wa mhimili wa C | |||||
| 2.1.4.1 | - Kisimbaji cha pembe | ECN113 | HEIDENHAIN | Vipande 1 | ||
| 2.1.4.2 | - Injini ya kuendesha moja kwa moja | MSP-1000-2-002-158 | EMB | Vipande 1 | ||
| 2.1.5 | Jedwali la kugeuza mhimili B | WDC-C180 | GuTian | Vipande 1 | ||
| 2.1.5 | Jedwali la kugeuza mhimili A | WDC-C200L | GuTian | Vipande 1 | ||
| 2.1.6 | Spindle ya umeme ya sumaku ya kudumu yenye vichwa viwili | Nguvu iliyokadiriwa 7.1KW | Chuangyun | Vipande 1 | ||
| 2.1.7 | Kidhibiti cha truss cha mhimili miwili | - | Chuangyun | Vipande 1 | ||
| 2.1.8 | Trei | 148-LP-D4 | Chuangyun | Vipande 2 | ||
| 2.1.9 | Trei | 148-LP-D6 | Chuangyun | Vipande 2 | ||
| 2.1.10 | Trei | 148-LP-D8 | Chuangyun | Vipande 2 | ||
| 2.1.11 | Taya inayobana | D0.5-3.2/D3.0-7.0/D7-13 | Chuangyun | Seti 1 | ||
| 2.1.12 | Kizuizi cha V cha usahihi wa hali ya juu | (3-5) | Chuangyun | Vipande 1 | ||
| 2.1.13 | Kizuizi cha V cha usahihi wa hali ya juu | (5-7) | Chuangyun | Vipande 1 | ||
| 2.1.14 | Kizuizi cha V cha usahihi wa hali ya juu | (6-12) | Chuangyun | Vipande 1 | ||
| 2.1.15 | Koleti | D4W20 (80-00004) | SCHAUBLIN | Vipande 1 | ||
| 2.1.16 | Kichunguzi | TS150 | HEIDENHAIN | Vipande 1 | ||
| 2.1.17 | Fimbo ya gurudumu la kusaga (ndefu) | 119×∅31.75×∅96mm | Chuangyun | Vipande 1 | ||
| 2.1.18 | Fimbo ya gurudumu la kusaga (fupi) | 87×∅31.75×∅96mm | Chuangyun | Vipande 1 | ||
| 2.1.19 | Kiyoyozi | - | YUEDE | Vipande 1 | ||
| 2.1.20 | Taa ya ishara ya rangi tatu | DC24V | Schneider | Vipande 1 | ||
| 2.1.21 | Kipima mtiririko | SI5000 | IFM | Vipande 1 | ||
| 2.1.22 | Ugavi maalum wa umeme wa kuendesha gari | 15KW | NEWCOM | Vipande 1 | ||
| 2.1.23 | Kikundi cha vali za sumakuumeme | M4GE280R-CX-E20D-5-3 | CKD | Seti 1 | ||
| 2.1.24 | Mfumo wa kulainisha kiotomatiki wa X, Y, Z-axis | - | Taiwani | Seti 1 | ||
| 2.2 | Usanidi wa mfumo wa CNC | |||||
| 2.2.1 | BOXPC | FXPC004NN1HNR10 | NUM | Vipande 1 | ||
| 2.2.2 | Kichujio cha nguvu | AGOFIL024A | NUM | Vipande 1 | ||
| 2.2.3 | Kichujio cha nguvu | AGOFIL001S | NUM | Vipande 1 | ||
| 2.2.4 | Upinzani | AGORES008 | NUM | Vipande 1 | ||
| 2.2.5 | Ugavi mkuu wa umeme wa mfumo | MDLL3015N00AN0I | NUM | Vipande 1 | ||
| 2.2.6 | Kiendeshi cha huduma | MDLUX021B1CAN0I | NUM | Vipande 4 | ||
| 2.2.7 | Mota ya servo ya mhimili B | SPX1262N5IA2L02 | NUM | Vipande 1 | ||
| 2.2.8 | Mota ya mhimili A | MDLUX014B1CAN0I | NUM | Vipande 1 | ||
| 2.2.9 | Mota ya servo ya mhimili wa Y | SPX0751V5IF2L02 | NUM | Vipande 1 | ||
| 2.2.10 | Mota ya servo ya mhimili wa X/Z | MDLUX014B1CAN0I | NUM | Vipande 2 | ||
| 2.2.11 | Kiendeshi cha servo cha mhimili wa U/W | SPX0952N5IA2L02 | NUM | Vipande 2 | ||
| 2.2.12 | Mota ya servo ya mhimili wa V | MDLUX014B1CAN0I | NUM | Vipande 1 | ||
| 2.2.13 | Kiunganishi | SPX0751V5IA2L02 | NUM | Vipande 1 | ||
| 2.2.14 | Ingizo | SPX0751V5IA2L02 | NUM | Vipande 2 | ||
| 2.2.15 | Matokeo | EK1100 | NUM | Vipande 2 | ||
| 2.2.16 | Moduli ya kuingiza analogi | CTMT1809 | NUM | Vipande 1 | ||
| 2.2.17 | Kizima | CTMT2809 | NUM | Vipande 1 | ||
| 2.2.18 | Paneli ya uendeshaji | CTMT3162 | NUM | Vipande 1 | ||
| 2.2.19 | NCK | CTMT9011 | NUM | Vipande 1 | ||
| 2.2.20 | NCK | FXHE02ARE2HE000 | NUM | Vipande 1 | ||
| 2.2.21 | NCK | FXP2101200 | NUM | Vipande 1 | ||
| 2.2.22 | NCK | FXSO200061 | NUM | Vipande 1 | ||
| 2.2.23 | NCK | FXSV994100 | NUM | Vipande 1 | ||
| 2.2.24 | NCK | FXSO100006 | NUM | Vipande 1 | ||
| 2.2.25 | NCK | FXSO100008 | NUM | Vipande 1 | ||
| 2.2.26 | NCK | FXSO100375 | NUM | Vipande 1 | ||
| 2.2.27 | NCK | FXSO100392 | NUM | Vipande 1 | ||
| 2.2.28 | NCK | FXPA000586 | NUM | Vipande 1 | ||
| 2.2.29 | NCK | FXSW282122 | NUM | Vipande 1 | ||
| 2.2.30 | NCK | FXSW282124 | NUM | Vipande 1 | ||
| 2.2.31 | NCK | FXSO100012 | NUM | Vipande 1 | ||
| 2.3 | Usanidi wa kawaida wa programu ya kusaga vifaa | |||||
| 2.3.1 | Kikata-kisaga rahisi | Chuangyun aliyejiendeleza | Vipande 1 | |||
| 2.3.2 | Uchimbaji rahisi | Chuangyun aliyejiendeleza | Vipande 1 | |||
| 2.3.3 | Ukaguzi wa mgongano wa 3D kwa kutumia simulizi ya mashine ya 3D | Chuangyun aliyejiendeleza | Vipande 1 | |||
| 2.3.4 | Simulizi ya zana za 3D | Chuangyun aliyejiendeleza | Vipande 1 | |||
| 2.3.5 | Ugunduzi wa kiotomatiki wa uchunguzi | Chuangyun aliyejiendeleza | Vipande 1 | |||




















